Harpak-ULMA introduces PaperSeal packaging technology

Harpak-ULMA launches its PaperSeal sustainable food packaging organization. Photo - Harpak-ULMA

Harpak-ULMA, a provider of complete packaging line solutions for food, medical, bakery and industrial products, has appear the launch of its innovative PaperSeal packaging technology as part of the visitor's initiative to fundamentally rethink packaging systems to promote green packaging alternatives beyond the food industry.

Public concerns, regulatory deportment, and influential consumer trends such as eCommerce highlight the hefty environmental cost of single-use packaging waste. Consumers have strongly embraced ubiquitous, convenient single-utilize packaging, and proponents point to its function in minimizing food waste product and maintaining freshness at low cost. Replacing traditional substrates with plastics better accommodates consumers' demand for convenience, but much of today'due south multi-material packaging cannot be reprocessed with existing recycling systems. The complexity and challenges associated with plastics recovery emphasize the importance of reducing overall plastics volume by substituting innovative, renewable single-use packaging material and methods.

Structural impediments in the electric current industry supply chain tin can impair the adoption of sustainable packaging materials and methods, explained Jerry Rundle, vice president of Sales for Harpak-ULMA's tray packaging lines. "Entrenched producers are using hundreds of millions of plastic trays each year. They're embedded in long-term supplier contracts and vested in the associated packaging equipment. To say that irresolute management is difficult is a bit of an understatement – it's similar turning the proverbial aircraft carrier. There'due south just also much manufacture resistance. On the other manus, new market entrants don't have those constraints. For example, new plant-based meat companies are adopting sustainable paper-based tray packaging materials and methods out of the gate because they're not embedded in the status quo."

A sustainable alternative to plastic trays

Rundle has had his share of experience attempting to overcome such impediments. Harpak-ULMA has promoted G Mondini'due south new line of PaperSeal trays as a sustainable alternative to plastic trays, he explained. This innovative packaging concept results from a global collaboration betwixt G Mondini and Graphic Packaging International, which officially launched the new line in N American markets this past February, and in Europe in May 2019.

"Graphic Packaging has more than ten-line placements already producing commercial products for multiple customers throughout Europe and Asia," said David Devenport, vice president, consumer products, and convenience for EMEA at Graphic Packaging International. "This has been achieved in less than 12 months from launch and the momentum is edifice."

Co-ordinate to the company, trays are produced with renewable fiber sourced from sustainably-managed forests and can employ various striking, innovative designs for retail presentation. Each tray utilizes 80-90% paperboard and x-20% motion picture, depending on tray dimensions – dramatically reducing plastic use and limiting base tray waste to just 2% – the lowest in the industry today.

In add-on, the tray film liner is hands separated from the paperboard after use, assuasive for the paperboard portion to be recycled. A unique reinforced, one-piece flange design makes sealing surface strength and consistency equal to traditional plastic trays. It facilitates automated paperboard de-nesting – a pain bespeak in other paperboard solutions. Trays can exist stacked flat for logistics and inventory. The hermetically sealed tray provides up to 28 days of shelf life depending on the application, making information technology suitable for a wide range of applications including cheese, fresh or processed meat, set up-made products, frozen foods, snacks, salad, and fruit.

Carlo Bergonzi, Harpak-ULMA's product manager for Tray Seal, elaborated on Rundle'southward observations regarding efforts to improve producer adoption for paperboard-based packaging solutions, "PaperSeal'southward design works easily in existing denesters and conveyors – we know, nosotros've tested it. Put a new set of tooling in your Tray sealer and you lot're fix to go. It's extremely adaptable to your existing equipment and no more expensive to produce than plastic trays. Also, PaperSeal trays are formed with pre-cut movie – at that place's no flop or picture hanging over the tray – it'south a very make clean look that also reduces film waste."

Bergonzi sees PaperSeal as an attractive alternative to traditional plastic clamshell produce packaging. "Clamshells are typically loaded in the field, and hard to transport. In addition, consumers announced to adopt a chapeau seal, while retailers at present prefer 'tamper' show designs. Other major advantages of PaperSeal are its ability to suit 1-dimensional multi-compartment trays and add header or hanging features to the package. The Yard Mondini Trave also incorporates a 'Platformer Plus' selection that accommodates a PaperSeal stacker unit. When you lot combine all that functionality, the dramatic reduction in material waste, plus the power to pop information technology into your existing line inexpensively – it makes this an extremely pragmatic sustainable solution."

Rundle agrees and added, "We recognize that the North American market place dynamics are unlike than European markets. We program to work with some existing customers that already ain a Mondini Tray sealer and desire to trial sustainable technology on a new product line. It's a low risk, low cost scenario. We can re-tool a line in x-12 weeks and they can be producing a new, sustainable parcel way at moderate volumes pretty quickly."

PaperSeal has been bachelor in Europe since September 2019. This yr, K Mondini has been nominated for the annual Best Packaging Award for its PaperSeal Technology. The contest was created past the Italian Packaging Constitute and has been held every twelvemonth since 1957. The 2022 award targets innovations that simplify the user experience, from new materials to the shapes and methods of employ. It likewise recognizes producer needs to communicate make values, company history, offers, promotions, and new means of engendering client loyalty.

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